The Fabricator XRP is a next generation complete plate processing system combining the very best cutting, marking, drilling and milling technologies. The innovative sub-axes drilling capability provides the drillhead with a range of movement independent of the main machine X & Y axes, creating a 250mm x 250mm clamped work envelope for continuous, uninterrupted machining. The XRP is currently operational in Australia and the U.S.A. producing complex parts, to finished quality, straight off the table, in one set-up, with one operator.
This flexible, user-friendly, duel beam, multi-carriage, multi-torch machine is for the big industry players looking for a fully automated and integrated system that eliminates downtime between processes, is simple enough for one operator to setup and run and provides an impressive return on investment.
While achieving the very best cutting performance from Hypertherm's new HPR400XD HyDefinition plasma systems (capable of piercing 50mm MS), it is the innovative sub-axes drilling capability that sets a new industry standard. Whatch the video to see the Fabricator XRP sub-axes in action both drilling and milling.
Beam Construction: Twin Beam
CNC Controller: Farley Laserlab PDF-TS Touch screen controller
Profiling speed: Up to 20m/min
Rapid traverse: Up to 50m/min
Spindle Motor: SIEMENS 1PH7
Max spindle speed: 6000rpm
Spindle torque: 210.1Nm @ 1000rpm
Max drilling power: 27kW (36hp) @ 60% duty, 30kW (40hp) for 30 minutes
Accuracy: ± 0.15mm
Maximum drill (insert): 65mm (only a guide as cutomers do drill larger)
Repeatability: ± 0.1mm
Max tool diameter: 75mm all pockets full, 130mm alternate pocket empty
Cutting widths: 2m to 5m
Cutting length: 3m to 50m
Max clamping thrust: 12000N
Material thickness: 6mm - 140mm
Spindle taper: BT40
Max drilling power: 27kW (36hp) @ 60% duty cycle
Coolant system: High pressure through spindle, external coolant & plate wash
Milling capacity: up to 350mmØ while clamped
Drive system: Twin side drive Helical rack & twin pinion, backlash free gear box
Rail System: Trapezoidal rails with hardened and ground helical racks
Servo Motros: Siemens
Components: Hypertherm HyDefinition plasma up to 400 amp, 5-axis bevel head, oxy-fuel systems, marking systems, BT40 spindle taper with 40 tool changer, raise/lower water table and touch screen controller. All Siemens servos and drives.
Fabricator XRP
5 Axis Bevel Head
Helical rack and twin pinion with back lash free gear box
Sub axis milling while clamped
Part was plasma cut, drilled, tapped, milled and marked in one setup.
Hypertherm HPR400XD plasma system can pierce 50mm mild steel
Trapezoidal rails with hardened and ground helical racks
40 Station BT40 tool magazine
72mm Diameter Drilled Holes (all drilled in one clamping setup)